The company delivers to individuals; therefore, they needed to completely eliminate sorting errors.
The company required a system that can flexibly accommodate the different sizes, weights, and order quantities of the 10,000+ different products they handle.
After
AIOI Systems used information such as the number of item types per order, sizes, and shipping frequencies to determine whether to use the sorting system (Put to Light) using error-proofing gate light modules, or order picking (Pick to Light) using HHT. This resulted in high productivity.
Using error-proofing gate light modules not only prevents sorting errors, but also made it possible for anyone to sort.
Because the gates open toward the rear, the quantity displayed is not hidden, and the gates can be closed at the push of a button.
The company delivers to individuals; therefore, they needed to completely eliminate sorting errors.
The company required a system that can flexibly accommodate the different sizes, weights, and order quantities of the 10,000+ different products they handle.
After
AIOI Systems used information such as the number of item types per order, sizes, and shipping frequencies to determine whether to use the sorting system (Put to Light) using error-proofing gate light modules, or order picking (Pick to Light) using HHT. This resulted in high productivity.
Using error-proofing gate light modules not only prevents sorting errors, but also made it possible for anyone to sort.
Because the gates open toward the rear, the quantity displayed is not hidden, and the gates can be closed at the push of a button.
Applied use of Pick-to-Light (PTL) system & Projection Picking System (PPS)
First scan the shipping instruction QR code. Respective PTL gets illuminated displaying the quantity to be picked up.
After picking up the quantity displayed move it to the next processing location.
Using the Projection Picking System🄬 (PPS) displaying the work instructions for parts with designated locations. Illuminating work locations so that the operator can perform the work according to the instructions.
Once the work has been completed, transfer the materials to the assembly line.
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