Process:
Operators are guided by Pick to Light devices, where each light shows the next part or accessory to pick on the line.
So the picking process is monitored, generating warning signals in case of a selection error (Poka-Yoke).
The system monitors every pick and raises a Poka-Yoke warning if a wrong item is selected.
With an interactive digital layer at each workstation, consumption is logged in real time and stock is controlled online, helping prevent downtime from missing components.
Pick to Light is especially effective where items are high value, high turnover or both.