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Projection Picking Systems
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Projection Picking Systems

Extraordinary reliability and endurance

The Projection Picking System (PPS) uses image processing and built-in Pokayoke to guide work on racks, shelves and assembly lines, bringing error-proof picking safely and consistently to locations where standard light modules cannot be installed.

  • 01
    Flexible Image-Based Guidance
    PPS projects light and graphics directly onto bins, parts and work areas. Image processing adapts to many rack and shelf shapes, so guidance stays clear even when storage layouts or fixtures change.
  • 02
    Built-In Pokayoke Control
  • 03
    Install Where Modules Cannot Go

Multilingual

On-screen instructions can appear in multiple languages, matching diverse teams and local sites.

Project Videos/Images

Screens can show photos, diagrams or videos to explain steps and checks clearly.

Easy Configuration

Software-based setup lets teams adjust layouts, regions and rules without complex rewiring.

Pokayoke Enabled

Visual error-proofing flags wrong locations or counts, helping operators complete work without mistakes.

Our Products

More than 1000+ lights available in different series

PPS Type 1

PPS Type 2

System Configuration

Game Changing Automation for Supply Chain

Reduce Picking Errors with Light Guidance

Lights show exactly where to pick and how many. Operators follow visuals and avoid wrong picks.

Visual Guidance for Faster Work

Numbers and images guide workers to the right slot. No searching. No guessing.

Flexible Layout, No Shelf Wiring

Change slot size or layout easily. No rewiring on shelves.

Standardized Work, Same Quality Every Day

Everyone follows the same visual steps. Easy training, stable quality.

Paperless Picking

Picking lists and steps are shown by light. No paper. No manual checks.

Measure and Improve Work

Track picks, time, and errors. Find problems and improve faster.

Projection Picking Systems
3-digits 3-colors multi display
3-digits 3-colors multi display
MWU2090-333-02
2-2 digits double light
2-2 digits double light
MWU2040PRG-22
12-digits batch display light
12-digits batch display light
MWU2414
4-digit sensor type
4-digit sensor type
MWU2040FE
Without digit
Without digit
MWU2000LF
Without digit sensor type
Without digit sensor type
MWU2000FE
Dot-module type
Dot-module type
MWU2401F
3-digits 3-colors multi display small
3-digits 3-colors multi display small
MWU2060-222
Dot-module type
Dot-module type
MWU2402
With limit switch type
With limit switch type
MWU2040PFS
Without digit with limit switch type
Without digit with limit switch type
MWU200LFS
Gate type module
Gate type module
MWU2030FNSH
2-digit vertical type
2-digit vertical type
MWU2020PFV

Projection Picking Systems Series Elements

AIOI Benefits ＆ Advantages

  • Exclusive Twin-wire design allows non-polarity by which even mounting the light upside down will not lead to short-circuits.
  • Bright, easy-to-read lights virtually eliminate operator pick errors.
  • Rugged, High-quality construction withstands the rigorous demands of constant in busy environments.
  • Strong in Noise by which our Light modules have a high tolerance of noise coming from any other systems (conveyor, etc.)
  • Light Modules are IP rated depending on the types of modules.
  • Our systems and solutions are being used in 72+ countries, covering almost all continents.
  • More than 5 million units have been installed worldwide.
  • Expanding overseas aggressively.
  • Thanks to our high-quality, conscientious support and product maintenance capacity, customers who incorporate our products into their operations can count on long-term relationships with us that last an average of 8.5 years.
  • We expend every effort to ensure that our customers enjoy using our products long after they are implemented.
  • AI – NET is a communication network developed independently by AIOI Systems that can transmit power and data by using just two wires.
  • AI-NET communication chips are used for Non-polarity ensuring safe and speedy installations.
  • No wiring congestion and no separate power required. Power of 12v DC or 24v DC (depending upon the light module type) is provided by our controllers.
  • The AIOI Systems End-to-End solutions provides best in class automation solutions for all types of industries.
  • The solutions includes Advanced Robotics, Picking, World class Software (WMS or ERP), etc.
  • Building an efficient automated system requires careful selection of right technologies. To fully optimize the processes and achieve efficiency, AIOI Systems offers a wide yet vast range of product portfolio best available in the market.

Related Products

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Case Studies

Associations with AIOI Systems

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Preventing Mistakes in Assembly

Preventing Mistakes in Assembly

Factory Automation

Preventing Mistakes in Assembly

Pick-to-light and PPS guidance cut training from two weeks to three days and prevented assembly errors.
Read More
Error-Proofing with PPS

Error-Proofing with PPS

Factory Automation

Error-Proofing with PPS

By combining image processing and sensor technologies, error-proofing features can be implemented to accommodate various shelf and rack shapes.
Read More
Save Labour Using PPS

Save Labour Using PPS

Pharmaceuticals

Save Labour Using PPS

Projection-based pick-to-light cut pharmacist walking, made storage locations obvious for new staff and reduced drug picking errors.
Read More

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