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Distribution Automation

Eliminate Errors

Distribution Automation

Distribution automation automates order sorting, consolidation, and dispatch in warehouses and distribution centers.

To handle growing volumes and SKUs, operations use distribution automation solutions such as put walls, conveyors, and Pick-to-Light systems to keep speed and accuracy high. Modern warehouse automation solutions use guided lights and data to reduce errors, shorten cycle time, and handle peak demand efficiently.

Distribution automation uses multiple automation technologies, not only Pick-to-Light or put wall, to handle high-SKU and high-volume operations.

  • Pick-to-Light guides operators to pick the right item and quantity,
  • while put-to-light at the put wall guides fast and accurate order sorting. With Poka-Yoke, errors are caught immediately on the floor.
  • Together with conveyors, software, and other systems, these solutions form scalable automated order picking systems that give distribution automation solutions real control beyond the WMS.

Advantages

AIOI Systems supports every phase from concept to go-live, so distribution automation solutions stay practical, scalable and aligned with how real distribution centres operate.

  • Put walls with PTL can lift productivity by up to three times versus paper lists, while keeping walk paths short and workstations compact.
  • Accuracy levels reach 99.99% in guided zones, so rework, reships and customer complaints drop, and service levels become far more predictable.
  • The hardware is fully scalable, so you can start small, add more bays as demand grows and shift modules between zones as needed.
  • A common hardware set supports multiple product lines and customers, and can move with changing demand, so investment stays reusable and future-ready.

Accuracy

Optimization

Productivity

Cost Effective

Game Changing Automation for Supply Chain

Why Choose AIOI Systems?

Optimize Productivity Rates

Cost effective Fast Return on Investment

Maximum flexibility in all environments

Using AI-Net practically no training is required

Real time information

Simplicity,Flexibility & Reliability

Case Studies

Associations with AIOI Systems

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Volume Calculator for error-free Picking

Volume-based box allocation automated carton choice, cut relabelling and repacking, prioritised high-volume stores and reduced operators.

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