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Put to Light & Put to Wall
For Assorting & Sortation
Put to Light & Put to Wall
AIOI’s put to light solution is a simple way to sort orders at high speed.
Items are batch-picked first, then brought to a sorting station equipped with light modules. Within pick to light and put to light systems, each light module represents one order or bin.
The light guides operators on where to place each item, making sorting fast, accurate, and easy to follow.
Benefits & Advantages
What are the benefits of Put to Light?
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Put to light sorting is much faster and more accurate than paper or RF.
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Put to light systems move orders quickly from picking to dispatch.
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A put to light warehouse handles more SKUs without more space or staff.
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Operators follow put to light displays, so training is very simple.
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A compact put to light wall or warehouse put wall saves space.
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A scalable put to light solution reduces errors and labor costs.
Put to Wall
Put Wall and its Advantages
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A put wall in warehouse is a shelving wall with lights. Each slot or tote equals one order. Items are batch-picked and sent to the warehouse put wall, where one tote can serve many orders in put wall in ecommerce.
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Increased Order Efficiency
A put wall system speeds up put wall picking, reduces handling steps, and makes consolidation simple.
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Increased Order Accuracy
A warehouse put wall groups items by order, reducing sorting errors and rework.
Advantages
Pick to Light & Put to Light?
Put to light is essentially the inverse of pick to light and put to light systems, where reversing the flow lets operators sort incoming goods at the put to light wall by order, customer or store, guided by clear light prompts.
Increased Efficiency
Put to light systems centralize sorting at fixed stations, allowing operators to process many orders quickly with minimal movement.
Better ROI
In high-density operations, ptl systems deliver strong ROI by increasing throughput, reducing errors, and maximizing picks per operator
Low Labor Costs
Pick to light and put to light systems reduce labor costs by enabling one operator to handle more orders accurately, with less rework.
Case Studies
Associations with AIOI Systems
FMCG
Use of Space Effectively
Wireless put-to-light layouts freed assorting space, trimmed two hours of work and reduced shipping errors.
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Deal with Massive Workload
E-Commerce
Deal with Massive Workload
Pick-to-light with dual A-product conveyors boosted capacity to 7,000 orders daily and significantly improved inventory accuracy.
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